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Celeros Flow Technology injects new life into forty year old SAGD pump to extend heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was more than forty years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive pressure, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this project, the client needed to extend water temperatures from 90° C to 140° C. However, there were concerns that the existing pump may not be capable of deliver this requirement. เกจวัดแรงดันลมดิจิตอล had been a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing box and affected operational effectivity. There had additionally been no upkeep interventions for decades – but the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to function in such harsh circumstances and with no common maintenance over such an extended time period. More importantly, it gave us confidence that a thorough overhaul might obtain the desired improvement in efficiency, saving the shopper the price and misplaced production time that can be associated with sourcing and installing a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to verify that the nozzle hundreds would face up to the desired temperature enhance. As a result, the pump is now capable of delivering steam on the larger temperatures required. The seal upgrades guarantee it meets the latest specifications.
Concludes Mike Golds: “We are actually pleased with the result of the SAGD pump upgrade. It has not solely achieved the desired production enhance for the shopper, but also offered a extra sustainable and cost-effective solution than complete pump substitute. Using fashionable engineering and analysis, we now have been able to give the existing pump a brand new lease of life and guarantee it will proceed to perform properly for lots of more years.”
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