SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the following era of pumps. ที่วัดแรงดันน้ำ from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main trade truthful for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as once more demonstrates its market leadership within the subject of intelligent and revolutionary solutions.
The same applies to the other trade truthful shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one certainly one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently growing its digital products and services with ambition and fervour. The pump producer combines its digital options with the standard pump enterprise to provide its customers extra time for the necessities, scale back prices and simplify processes.
At the world truthful for environmental technologies at the finish of May, international commerce visitors will experience the premiere of a fully automated solution with integrated Industry features. The current premium mannequin vary SCT AutoAdjust offers revolutionary innovations in the space of progressive cavity pumps. Wrenches etc. are now a thing of the past in phrases of maintenance. One click on from a distant location and the stator is again in prime form. The range, which was developed on the basis of buyer requirements, makes maintenance work much simpler and due to this fact helps to keep away from wasting time and costs. Retensioning ensures constant pumping capacity and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and upkeep times are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are additionally significantly reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that upkeep can be simply performed by one individual. Suction or pressure strains not must be removed. With an integrated retensioning device, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the move price is lowered because of put on and tear. The newest improvement, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, without the necessity for any particular instruments. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the control room by way of analogue sign strains or digitally through numerous fieldbus techniques. Quick access on web site on the pump may be achieved through a management panel or via Bluetooth using an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between smart pumps, services and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits focused evaluations and analyses that can be utilized for course of optimization. All collected knowledge is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service provide suggestions on put on and tear or indicate that spare elements are due for reordering quickly. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the operating and maintenance instructions based on the operating hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic knowledge to allow predictive maintenance forecasting and identification of abnormal situations. By combining totally different sensor data, rules may be created to set off alarms. For instance, a reduced flow rate at elevated pump velocity in comparison with the pump’s particular person calibration curve would indicate pump wear. This implies that if unintentional course of modifications are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump data additionally allows SEEPEX to make more accurate life cycle predictions for every pump sort primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system answer that combines the benefits of two pump technologies to transport highly dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs could be conveyed as much as 1000 meters to its destination using pulses of compressed air within the pipes. For disposal corporations, this alternative to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary combination of progressive cavity pump, further polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes within the type of a bundle unit, which contains the pump, the devoted control logic, as well as the polymer and, if desired, the compressed air elements. This pump can be related to the Connected Services of SEEPEX as an enlargement.