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SEEPEX is launching a world first at IFAT 2022 in Munich, where will most likely be presenting the next technology of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main trade fair for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). เครื่องมือที่ใช้วัดความดันคือ for progressive cavity pumps, pump methods and Digital Solutions as soon as once more demonstrates its market leadership within the area of intelligent and progressive solutions.
The same applies to the opposite commerce honest displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by means of its technical design the one one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently creating its digital products and services with ambition and keenness. The pump producer combines its digital options with the normal pump enterprise to offer its prospects extra time for the essentials, reduce costs and simplify processes.
At the world honest for environmental technologies at the finish of May, international trade guests will experience the premiere of a totally automated solution with built-in Industry 4.zero features. The present premium mannequin vary SCT AutoAdjust presents revolutionary improvements in the area of progressive cavity pumps. Wrenches and so forth. are now a thing of the previous in relation to maintenance. One click on from a remote location and the stator is back in prime form. The range, which was developed on the basis of buyer requirements, makes maintenance work much easier and due to this fact helps to avoid wasting time and costs. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is elevated and maintenance times are lowered to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are additionally significantly reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that upkeep can be simply performed by one individual. Suction or stress traces now not need to be eliminated. With an integrated retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the move price is decreased as a end result of put on and tear. The newest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, without the need for any special instruments. The new SCT AutoAdjust era permits the stator to be retensioned both conveniently from the management room via analogue sign lines or digitally via varied fieldbus techniques. Quick entry on site at the pump could be achieved via a management panel or by way of Bluetooth utilizing an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, services and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be utilized for course of optimization. All collected information is stored reliably and securely within the cloud. The real-time information from the monitoring service provide feedback on wear and tear or point out that spare elements are due for reordering soon. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and maintenance instructions based mostly on the working hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic information to enable predictive upkeep forecasting and identification of irregular conditions. By combining totally different sensor knowledge, guidelines can be created to trigger alarms. For instance, a reduced circulate price at elevated pump velocity compared to the pump’s individual calibration curve would point out pump wear. This signifies that if unintentional process modifications are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump knowledge also enables SEEPEX to make more accurate life cycle predictions for each pump kind primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system answer that combines the benefits of two pump applied sciences to move highly dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal firms, this various to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive combination of progressive cavity pump, extra polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system resolution comes within the form of a bundle unit, which incorporates the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air components. This pump can be related to the Connected Services of SEEPEX as an growth.
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