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Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than forty years outdated and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high stress, high temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this venture, the client needed to extend water temperatures from 90° C to 140° C. However, there were concerns that the existing pump might not be in a position to ship this requirement. Nozzle hundreds have been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for assistance.
Mather & Platt is considered one of a number of heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a number of seal failures over time that had broken the stuffing field and affected operational efficiency. There had additionally been no maintenance interventions for decades – however the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to function in such harsh circumstances and with no common upkeep over such a long time period. More importantly, it gave us confidence that a thorough overhaul could achieve the desired improvement in efficiency, saving the shopper the fee and misplaced manufacturing time that might be associated with sourcing and putting in a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component analysis was undertaken to substantiate that the nozzle loads would stand up to the specified temperature improve. As ราคาpressuregauge , the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades ensure it meets the latest specifications.
Concludes Mike Golds: “We are actually pleased with the result of the SAGD pump upgrade. It has not only achieved the desired manufacturing improve for the customer, but also offered a extra sustainable and cost-effective resolution than whole pump alternative. Using เกจแรงดันลม and analysis, we’ve been able to give the present pump a new lease of life and guarantee it’s going to proceed to carry out properly for many extra years.”
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